DIY Guide: How to Reseal Your Subaru Legacy 1st Gen Power Steering Rack and Save Thousands of Dollars in Repairs

As a proud owner of a Subaru Legacy 1st generation, you know how important it is to maintain your car in good condition. One of the key components that require regular maintenance is the power steering rack. Over time, the power steering rack can develop leaks, causing the power steering fluid to leak and reduce the efficiency of the steering system. In this DIY guide, we will show you how to reseal your power steering rack and save thousands of dollars in repairs.

Introduction to Power Steering Rack

The power steering rack is a critical component of your vehicle’s steering system. It converts the rotational motion of the steering wheel into the linear motion required to turn the wheels. The power steering rack consists of a series of gears or a rack and pinion that are hydraulically assisted using power steering fluid. This hydraulic system reduces the effort required to turn the wheels and makes steering easier.

Common signs of a failing power steering rack

It is essential to identify the common signs of a failing power steering rack to take corrective action before it’s too late. The most common sign is excessive play in the steering wheel, which indicates worn steering components. Another sign is a whining noise coming from the steering system, indicating low power steering fluid levels or worn power steering components. A leak in the power steering system is a clear indication that the power steering rack needs attention.

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Tools needed for resealing

Before you begin resealing your power steering rack, you need the following tools:

  • Power steering rack reseal kit
  • Wrenches and sockets
  • Jack and stands
  • Safety glasses
  • Gloves
  • Rag or towel

Step-by-step guide on how to reseal a power steering rack

  1. Lift the front of the car using a jack and place it on jack stands.
  2. Locate the power steering rack and clean it with a rag or towel.
  3. Remove the tie rods from the steering rack using a wrench or socket set.
  4. Remove the steering rack from the car.
  5. Place the steering rack on a workbench or suitable area to work on.
  6. Remove the end caps from the steering rack using a wrench or socket set.
  7. Remove the O-rings and seals from the end caps.
  8. Replace the old O-rings and seals with new ones from the power steering rack reseal kit.
  9. Reinstall the end caps onto the steering rack and torque to specification.
  10. Clean the steering rack and reinstall it into the car.
  11. Reinstall the tie rods onto the steering rack using a wrench or socket set.
  12. Lower the car off the jack stands.
  13. Fill the power steering reservoir with power steering fluid.
  14. Turn on the engine and turn the steering wheel from left to right to bleed the air out of the system.
  15. Check the power steering fluid level and top up if needed.

Tips and tricks for successful resealing

Resealing your power steering rack requires careful attention to detail. Here are some tips to make the process easier and more successful:

  • Use gloves and safety glasses to protect yourself from hazardous chemicals and sharp edges.
  • Follow the instructions provided with the power steering rack reseal kit carefully.
  • Use a torque wrench to tighten the end caps to the correct specification.
  • Use a rag or towel to keep the steering rack clean and free from debris.
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Safety precautions to take

Resealing your power steering rack requires you to follow some safety precautions to protect yourself from injury:

  • Always wear gloves and safety glasses.
  • Use a jack and stand to lift the car securely.
  • Follow the instructions provided with the power steering rack reseal kit carefully.
  • Clean up any spills or leaks immediately to prevent slipping hazards.

Frequently asked questions related to power steering rack resealing

Q: How often does a power steering rack need resealing?
A: The power steering rack can last up to 100,000 miles or more before it requires resealing. However, this can vary depending on the driving conditions and how well the power steering system is maintained.

Q: Can I reseal the power steering rack myself?
A: Yes, you can reseal the power steering rack yourself if you have the necessary tools and are comfortable working on your car. However, if you are not confident in your abilities, it is best to take your car to a professional mechanic.

Q: What is the cost of a power steering rack reseal kit?
A: The cost of a power steering rack reseal kit can vary depending on the make and model of your vehicle. However, it typically costs between $50 and $100.

In conclusion, resealing your power steering rack is a straightforward process that can help you save thousands of dollars in repair costs. Regular maintenance of your car’s power steering system can prolong the life of your vehicle and ensure that it remains in good condition. So, if you notice any signs of a failing power steering rack, resealing it promptly can make a big difference.

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Billy Covington

With a passion for all things automotive, Billy is our go-to expert on Subaru performance upgrades and modifications. He's been featured in several car magazines and blogs, and his extensive knowledge and expertise make him a valuable member of our team. When he's not working on cars, he enjoys playing guitar and writing music.

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